A living digital twin of every plant you run — simulate first, change second
Cortex in action
Real-time 3D plant mirror streaming live OEE, energy and carbon data
Cortex fuses live OT telemetry, historian data and 3D plant models into one continuously-updating digital twin. Operators see the plant as it is right now; engineers simulate changes before touching physical assets; leadership tracks OEE, energy intensity and ESG carbon in real time — across every site you operate.
Real-Time Asset Twins
Photorealistic 3D twins bound to live sensor, PLC and historian data. Every valve, motor and line reflects its physical state in seconds — not batch reports.
Live 3D Plant Visualisation (Unity / Unreal / Web)
250+ Protocol Connectivity via Nexa Platform
Asset Health & Condition Overlays
OEE, Availability & Performance Streaming
Historian & Time-Series Integration (PI, InfluxDB)
Multi-Site Fleet View & Drill-Down
Alarm & Event Replay Timeline
Role-Based Views — Operator to Boardroom
Process Simulation & What-If
Test line speed changes, batch recipes, energy set-points and maintenance windows in the twin before committing them to the plant — de-risking every change.
Physics-Informed Process Models
What-If Scenario Builder & Comparison
Throughput & Bottleneck Simulation
Energy Set-Point Optimisation
Maintenance Window Impact Analysis
Golden Batch Comparison & Drift Detection
Commissioning & Operator Training Mode
Closed-Loop Recommendations to SCADA/MES
ESG & Performance Analytics
Real-time carbon accounting and energy intensity per unit produced — with Microsoft Sustainability Manager integration for auditable Scope 1 & 2 reporting.