Industry

Manufacturing & Automotive

Accelerate Industry 4.0 with intelligent, connected manufacturing

34%
Downtime Reduction
↑18%
OEE Improvement
<10ms
Vision Inference
350+
PLCs Integrated
Overview

Manufacturing & Automotive — Digital Transformation

The manufacturing and automotive sectors face unprecedented pressure to increase throughput, reduce defects, and optimise energy consumption — all while managing legacy OT infrastructure and Industry 4.0 mandates. Delfers delivers end-to-end industrial intelligence from bare-metal PLC commissioning to cloud AI analytics and ESG digital twins.

Key Challenges
Eliminate unplanned downtime from reactive maintenance culture
Close the OT/IT data gap between shopfloor and enterprise
Automate quality inspection to achieve zero-defect production
Reduce energy cost and carbon footprint per unit of output
Solutions

Industry-Specific Offerings

Production-grade solutions tailored to the real operational demands of manufacturing.

OT Systems & MES Integration

End-to-end PLC, DCS, SCADA and MES across any OEM — Siemens, Rockwell, ABB, Fanuc. IEC 62443 cybersecurity. HA redundancy.

PLC/DCS/SCADAMES IntegrationOT-IT ConvergenceIEC 62443
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Computer Vision Quality Control

Edge AI cameras for automated surface defect detection, assembly verification and dimensional inspection at full line speed. <10ms on NVIDIA Jetson.

Defect DetectionAssembly VerifyDimensional AI<10ms
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Predictive Maintenance AI

Nexa Edge with vibration, thermal and acoustic sensors predicts bearing failure, motor degradation and hydraulic faults weeks before breakdown.

RUL PredictionVibration AICMMS IntegrationThermal Modelling
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Projects

Industrial Use-Cases & Deployments

Real deployments. Measurable outcomes. Proven in production.

Battery Gigafactory Digital Transformation

350 PLCs across 2 global plants — zone-based SCADA HA, 1M data tags, 2x2 DR, IEC 62443. Full commissioning in 4 months.99.98% uptime · IEC 62443 · 1M tags

Automotive OEM IIoT Vendor Network

IIoT connectivity across 500+ suppliers — OT assessments, edge acquisition, real-time KPI dashboards. 3 plants live.500+ suppliers · Real-time OEE · 4-month delivery

Vision AI Quality Inspection

24-camera network with NVIDIA Jetson Orin for 100% automated body panel inspection — replacing manual QC at full line speed.100% automated · <10ms inference · ↓70% rework
Client Highlight
"350 PLCs, 2 global plants, 1M data tags — SCADA HA with IEC 62443 cybersecurity and 2x2 DR. Live in 4 months."
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Schedule a Product Demo

See how Delfers can automate and enhance your manufacturing operational efficiencies.

Operate Optimally
Maintain Reliably
Assure Quality
Manage Intelligently
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Ready to Transform Your Manufacturing Operations?

Talk to a Delfers engineer who specialises in your sector. No generalists — just deep domain expertise.

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